How to solve the problem of powder loss when printing enhanced wax based carbon ribbon?

2025-03-17 12:34
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If there is a powder drop problem when printing enhanced wax based carbon tape, you can try the following solutions:


1、 Check printing temperature and speed

Adjust printing temperature: Excessive printing temperature may cause excessive melting of the carbon ribbon coating, thereby increasing the risk of powder loss. Try lowering the printing temperature and observe if the phenomenon of powder loss has improved.

Adjust printing speed: Excessive printing speed may also cause the carbon ribbon coating to be pulled out before fully melting, resulting in powder loss. Slow down the printing speed appropriately to ensure that the carbon ribbon coating has enough time to melt and adhere to the label.

2、 Check the compatibility between the carbon ribbon and the label

Ensure compatibility between carbon tape and labels: Different types of label materials (such as paper, plastic, fabric, etc.) may require different types of carbon tape. Ensure that the selected reinforced wax based carbon ribbon is compatible with the label material to reduce powder loss.

3、 Check the quality of the carbon ribbon

Replace high-quality carbon ribbon: The quality of carbon ribbon directly affects the printing effect. If the issue of powder loss persists, it is recommended to replace it with high-quality reinforced wax based carbon ribbon to ensure printing quality and stability.

4、 Check the printer status

Cleaning the print head: After prolonged use, the print head may accumulate dust and dirt, affecting print quality. Regularly clean the print head to ensure its surface is clean and free of impurities.

Check printing pressure: Insufficient printing pressure may also cause the carbon ribbon coating to not fully adhere to the label. Check and adjust the printing pressure of the printer to ensure it is within a reasonable range.

5、 Other suggestions

Avoid use in high temperature and high humidity environments: High temperature and high humidity environments may accelerate the aging and peeling of carbon ribbon coatings. Try to use the ribbon printer in a dry and constant temperature environment.

Regular maintenance of the printer: Regularly maintain the printer, including cleaning transmission components, checking power and data cables, etc., to ensure its normal operation and extend its service life.


If none of the above methods can solve the problem of powder loss, it is recommended to contact the technical support team of the carbon ribbon supplier or printer manufacturer for more professional help and guidance. They may need to further inspect and analyze the printer and ribbon to determine the specific cause of the problem and provide corresponding solutions.